Steps to Replace a Vulcanized CON-E-CO Lo-Pro Aggregate Weigh Batcher Belt
September 12, 2023You will be working on the aggregate weigh batcher side opposite of the gear box (non-drive side). If limited on space, raise up the aggregate weigh batcher into the original shipping position. Power off the plant and purge all plant air. Lock-out in full. Safety 1st.
- Remove the tail pulley and the old conveyor belt.
- Position the new vulcanized aggregate batcher belt under the conveyor on its side similar to a rubber band.
- Locate the temporary support jacks inside of the new conveyor belt band and to one side, so when you remove the non-drive side conveyor supports and transfer the conveyor load to the jacks, you can flip-up and over the new belt into position.
- Transfer the non-drive side conveyor load to the support jacks. Remove the non-drive side conveyor supports and skirting mounts that will be in the way of the installation of the new belt.
- Flip up and over the new belt into position.
- Reconnect the conveyor support mounts and remove the temporary jacks.
- Install the tail pulley.
- Properly align and tension the replacement belt per CON-E-CO specifications in your service manual.